CNC Axis Type Comparison Table
3-axis vs 4-axis vs 5-axis capabilities, applications, and cost comparison
Overview
CNC machines are classified by the number of axes they can move simultaneously. Each additional axis increases complexity, capability, and cost. This guide compares 3-axis, 4-axis, and 5-axis configurations based on ISO 230-1 geometric accuracy standards.
Capability Overview
Access: 3 Faces
Top + 2 sides (requires repositioning)
Access: 4 Faces
360° rotation + top (one setup)
Access: All Faces
Complete part in single setup
Detailed Specification Comparison
| Feature | 3-Axis | 4-Axis | 5-Axis |
|---|---|---|---|
| Motion Axes | X, Y, Z (linear) | X, Y, Z + A (rotary) | X, Y, Z + A, B (rotary) |
| Simultaneous Axes | 3 | 4 (3+1 or full 4) | 5 (full simultaneous) |
| Positioning Accuracy (ISO 230-2) | ±0.005-0.01mm | ±0.008-0.015mm | ±0.01-0.02mm |
| Setup Complexity | Low | Medium | High |
| Typical Machine Cost | $30K-$100K | $80K-$200K | $150K-$500K+ |
| Programming Difficulty | Beginner | Intermediate | Advanced |
| Cycle Time (Complex Parts) | Baseline (100%) | 70-85% | 50-70% |
| Undercut Access | ❌ Limited | ⚠️ Partial | ✅ Full |
3-Axis Applications
- ✓ Flat parts and plates
- ✓ Simple 2.5D milling
- ✓ Drilling and tapping
- ✓ Engraving and marking
- ✓ Prototyping
- ✓ Sheet metal cutting
4-Axis Applications
- ✓ Cylindrical parts
- ✓ Cams and gears
- ✓ Rotary engraving
- ✓ Continuous edge milling
- ✓ Helical surfaces
- ✓ Reduced setups (2-3 sides)
5-Axis Applications
- ✓ Aerospace components
- ✓ Complex molds & dies
- ✓ Medical implants
- ✓ Turbine blades
- ✓ Single-setup machining
- ✓ Sculptured surfaces
ROI Considerations
When to Upgrade from 3-Axis to 4-Axis
- High-volume cylindrical parts: Payback in 12-18 months through reduced setups
- Multiple-sided machining: 30-50% cycle time reduction
- Improved accuracy: Single-setup eliminates repositioning errors
When to Invest in 5-Axis
- Complex geometry requirements: Parts that would require 4+ setups on 3-axis
- Aerospace/medical sectors: High-value parts justify equipment cost
- Tool life improvement: Optimal tool approach angles extend tool life 40-60%
- Competitive advantage: Capability to quote jobs competitors cannot handle
Typical Payback Periods
Quick Decision Guide
Choose 3-Axis if:
• Mainly flat or 2.5D parts
• Budget under $100K
• No complex undercuts required
• Operators have basic CNC skills
Choose 4-Axis if:
• Regular cylindrical or rotary parts
• Need to reduce multi-setup operations
• Budget $80K-$200K
• Experienced operators available
Choose 5-Axis if:
• Complex 3D surfaces and undercuts
• Aerospace, medical, or mold/die work
• Single-setup capability crucial
• Budget $150K+ and skilled programmers
Use Our Calculators
Calculate the financial impact of upgrading your CNC configuration: